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Precision Machining

While our machinery is primarily tailored for the meticulous production of mould and dies demanding utmost precision, we also extend our expertise to offer clients specialized machining of diverse components.

We have the following equipment:

Wire Cutting EDM Machines

A Wire Cutting EDM (Electrical Discharge Machining) machine is a precision tool used to cut and shape hard materials like metals and alloys with exceptional accuracy. It operates by creating an electrical discharge between a thin, conductive wire and the workpiece, eroding the material to produce intricate shapes and fine details. The machine is ideal for creating complex geometries, tight tolerances, and sharp edges, making it essential in industries such as aerospace, automotive, and medical manufacturing. 

Wire EDM machines can cut through a wide range of materials, including those that are difficult to machine using traditional methods. With its ability to achieve high precision without exerting mechanical stress, Wire EDM is perfect for delicate or intricate applications.

Laser Welding Machines

A laser welding machine is a highly precise tool that uses a focused laser beam to join metal or thermoplastic materials. It provides deep, narrow welds with minimal distortion, making it ideal for intricate or high-precision applications. The machine operates by melting the material at the weld joint, often without the need for additional filler material, ensuring a clean and efficient process.

Laser welding is commonly used in industries such as automotive, aerospace, medical devices, and electronics for applications requiring durability and accuracy. With its ability to weld thin materials, complex shapes, and even hard-to-reach areas, a laser welding machine is a versatile and advanced solution for modern manufacturing needs.

Heat Treatment

A heat treatment machine is a specialized tool used to alter the physical and mechanical properties of materials, typically metals, through controlled heating and cooling processes. It is designed to enhance characteristics like hardness, strength, ductility, and wear resistance, depending on the application. Common heat treatment processes include annealing, quenching, tempering, and case hardening, each tailored to achieve specific material properties.

These machines are widely used in industries such as automotive, aerospace, manufacturing, and toolmaking to improve the performance and durability of components. By providing precise temperature control and uniform heating, heat treatment machines ensure consistent and reliable results across a variety of materials and applications.

CNC Milling Machines

A CNC milling machine is a precision machining tool that uses computer numerical control (CNC) to automate the milling process for shaping and cutting materials. It operates by rotating cutting tools to remove material from a workpiece, following detailed instructions from a pre-programmed CAD/CAM file. 

CNC milling machines can handle a wide range of materials, including metals, plastics, and composites, making them versatile for various industries like automotive, aerospace, and manufacturing. They are capable of producing complex geometries and tight tolerances with high efficiency and repeatability. With advanced features such as multi-axis capabilities, CNC milling machines enable intricate designs and faster production times, revolutionizing modern manufacturing processes.

CNC Turning Machines

A CNC turning machine is a precision tool that automates the turning process using computer numerical control (CNC) to produce cylindrical parts. It operates by rotating the workpiece on a spindle while a cutting tool removes material to create shapes such as shafts, cylinders, and threads. CNC turning machines are ideal for producing highly accurate components with tight tolerances and are widely used in industries like automotive, aerospace, and manufacturing. 

These machines can handle various materials, including metals, plastics, and composites, with efficiency and consistency. Advanced CNC turning machines often feature multi-axis capabilities, enabling the production of complex geometries and reducing the need for multiple setups.

Cylindrical Grinding Machines

A cylindrical grinding machine is a precision tool used to shape the outer surfaces of cylindrical workpieces to achieve high accuracy and a fine surface finish. It operates by rotating the workpiece while a grinding wheel removes material, allowing for precise dimensional control and smooth finishes. These machines are widely used in industries like automotive, aerospace, and tool manufacturing for applications such as creating shafts, rollers, and other round components. 

Cylindrical grinding machines can handle a variety of materials, including metals, ceramics, and composites, with exceptional precision. Equipped with advanced features, such as CNC control and multi-axis capability, they enable the production of complex geometries and consistent quality.

Die-Sinking EDM Machines

A die-sinking EDM (Electrical Discharge Machining) machine is a specialized tool used to create intricate and precise cavities, molds, and shapes in hard materials like metals. It works by generating controlled electrical discharges between a shaped electrode and the workpiece, eroding the material to match the electrode’s design. Unlike traditional machining methods, it can create complex geometries, sharp corners, and fine details without physical contact, making it ideal for delicate or high-precision applications. 

Die-sinking EDM is widely used in industries such as tool and die making, aerospace, and medical manufacturing for producing molds, dies, and components with tight tolerances. Its ability to work on conductive materials with high hardness levels ensures versatility and reliability in advanced manufacturing processes.

Surface Grinding Machines

A surface grinding machine is a precision tool used to create smooth, flat surfaces on a workpiece by removing material with an abrasive grinding wheel. It operates by moving the workpiece under the rotating wheel, achieving precise dimensional accuracy and a fine surface finish. Commonly used in industries like automotive, aerospace, and tool manufacturing, it is ideal for applications requiring high levels of flatness and surface quality.

Surface grinding machines can handle various materials, including metals, ceramics, and plastics, offering versatility for diverse projects. With advanced features like automatic feeds and CNC controls, these machines ensure consistency, efficiency, and repeatability in high-precision machining tasks.

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